Dual Level Roll Forming Machine (step tile+trapezoidal profile)
No.00155
High Efficiency: speed 0-20m/min High Precision: roller processed by CNC machine Long Life Machine: 15 years long life Easy Operate: PLC controller, Mitsubishi brand Excellent Services: installation and training, lifetime service
Our double layer roll forming machines revolutionize production efficiency:
Dual-channel forming produces two identical/different profiles by 1 machine.
Independent tension control prevents material deformation between layers.
Smart collision avoidance system protects overlapping forming processes
Modular design allows conversion to single-layer operation when needed
Ideal for high-volume roofing sheet and wall panel manufacturers.
WORK FLOW
Uncoiling
Sheet Guiding
Roll Forming
Measuring Length &Shearing
Sheet to Support Table
QUICK DETAIL
MODEL
GWFM
OPERATION
Touch screen and button
MATERIAL TYPE
Color steel sheet
HYDRAULIC SYSTEM PRESSURE
12Mpa
MATERIAL THICKNESS
0.3-0.7mm
MAIN MOTOR POWER
5.5Kw
MATERIAL FEEDING WIDTH
1000mm/1200mm/1250mm
HYDRAULIC MOTOR POWER
5.5Kw
MATERIAL YIELD STRESS
235-345Mpa
DIMENSION
About 8500*1500*1500mm
MAX. FORMING SPEED
0-20m/min
WEIGHT
About 10T
ROLLER MATERIAL
45# steel with hard chromed treatment
WARRANTY
1 year
ROLLER DRIVEN TYPE
Chain / Gear-box transmission
CERTIFICATE
ISO, CE
CONTROLLER
PLC
PACKING: Packed by bundle or as customers' requirements and shipped by container.
PAYMENT TERM: TT or irrevocable LC at sight
DELIVERY TIME: Normally 60 days after receive payment DELIVERY PORT: Shanghai port, China CONTAINER REQUEST: 1*40GP GUARANTEE PERIOD: 1 year, lifetime technical support and service.
Advanced Solution for Multi-Profile Production
The Dual Level Roll Forming Machine is engineered to deliver simultaneous or alternating formation of two distinct profiles within a single production line, ideal for operators seeking enhanced throughput and process flexibility. This metal roll forming machine targets manufacturers specializing in roofing sheets and wall panels, providing independent tension control systems to eliminate material distortion across layers. Suitable for facilities aiming to optimize floor space and reduce setup downtime, this configuration supports rapid profile changes and accommodates both high-volume and small-batch production demands.
Precision Engineering and Key Specifications
Built with robust 45 steel rollers treated with hard chrome, this steel roll forming machine ensures consistent dimensional accuracy at forming speeds ranging from 0 to 20 meters per minute. The machine features PLC-driven control with a user-friendly touch interface, allowing precise parameter adjustments for material thickness between 0.3 and 0.7 mm and yield strengths of 235 to 345 MPa. Its modular design permits quick conversion between dual-profile and single-profile operations, enhancing adaptability. The hydraulic system maintains a pressure of 12 MPa, while the main motor delivers 5.5 kW for reliable performance, all compliant with ISO and CE certifications.
Industrial Application and Workflow Integration
Optimized for producing step tile and trapezoidal roofing profiles from color steel sheets, this metal roll forming machine integrates seamlessly into steel structure manufacturing environments. Its dual-channel forming capability supports continuous operations, minimizing production bottlenecks and enabling just-in-time delivery timelines. Operators benefit from streamlined workflows with smart collision avoidance mechanisms safeguarding forming processes. The machine’s design is suited for industries requiring precise profile validation, process optimization, and scalable manufacturing output, reinforcing overall system efficiency and product quality.
Product Advantages
Innovative Structural and Design Attributes
The Dual Level Roll Forming Machine incorporates a modular structure that facilitates effortless transition between dual-layer and single-layer formations, a feature valued by steel roll forming machine manufacturers for operational flexibility. Its independent tension control system is specifically designed to prevent inter-layer material deformation, critical when processing layered steel sheets. Additionally, a smart collision avoidance technology protects overlapping forming processes, thereby reducing downtime caused by tooling conflicts. The use of hardened steel rollers and a combined chain and gear-box transmission system ensures durability and stable torque delivery, enhancing machine longevity.
Enhanced Operational Performance and User-Centric Features
Performance-wise, this metal roll forming machine delivers high precision with minimal human intervention, leveraging PLC control and touch screen interfaces for intuitive operation. Its high forming speed potential, reaching up to 20 m/min, significantly increases throughput while maintaining repeatability and dimensional consistency. Users benefit from reduced setup times and floor space optimization due to the machine’s dual-channel layout. Furthermore, a one-year warranty with lifetime technical support substantiates the machine’s reliability and user value, supporting long-term maintenance planning and minimizing operational risks in demanding production settings.
Use Scenarios
Dual-Profile Development in Roof Manufacturing
Within roofing manufacturing environments, the Dual Level Roll Forming Machine plays a critical role in validating and producing two different profiles within one outlay, facilitating rapid prototyping and customization. This steel roll forming machine enables manufacturers to quickly switch between step tile and trapezoidal profiles without halting production, optimizing lead time and reducing changeover complexity. Its independent tension control and collision avoidance systems ensure material integrity throughout the forming process. The machine’s agility supports integration into existing manufacturing lines where high product mix and stringent quality controls are prerequisites.
Process Optimization and Quality Control in Industrial Production
In industrial production settings focused on metal and stainless steel roofing components, this metal roll forming machine is instrumental in refining forming parameters to enhance product accuracy and consistency. It allows continuous monitoring and adjusting of tension and pressure parameters, which improves compliance with design specifications and material standards. The machine interfaces effectively with plant-level automation systems through PLC controls, allowing operators to implement quality control protocols in real-time. These features contribute to minimizing waste, ensuring dimensional repeatability, and reinforcing the reliability of output in large-scale steel sheet manufacturing.
About Us
Hangzhou Gonawell Machinery Co., Ltd. specializes in steel roll forming machines and metal structure equipment, combining production, sales, and service. With over 15 years of industry experience, we provide reliable, certified solutions for steel enclosure systems worldwide. Contact us now for your custom quote!
FAQ
What types of metal sheets can the Dual Level Roll Forming Machine process?
The steel roll forming machine is designed for color steel sheets with thicknesses ranging from 0.3 to 0.7 mm and yield strength between 235-345 MPa. It ensures accurate forming of roofing and wall panels, making it suitable for various metal roll forming machine applications requiring dimensional precision and repeatability.
Can the machine operation be customized for different production needs?
Yes, this roll forming machine for sale features a modular design that allows conversion between dual-profile and single-layer operation. Users can adjust forming speed up to 20 m/min and feeding widths of 1000 mm, 1200 mm, or 1250 mm, enabling flexible settings for high-volume or small-batch production.
What installation and integration support does Gonawell provide for this machine?
Gonawell offers full turn-key service, including planning, procurement, installation, and ongoing technical support. Our experienced engineers assist in integrating the steel roll forming machine into existing production lines, ensuring smooth start-up and maintenance training to optimize your manufacturing process.
What are the shipping details and packaging options available?
The Dual Level Roll Forming Machine is normally shipped from Shanghai port within 60 days of payment. It is packaged either by bundle or according to customer specifications and fits in a 40GP container. This ensures secure logistics tailored for buyers of a roll forming machine for sale worldwide.
