Suitable for thickness 0.3-0.7mm Work speed 0-30m/min Accurate size, perfect surface Various shapes can be customized Automatic PLC control system Email: info@gonawell.com WhatsApp: 0086 13456824686
This full auto IBR shape roof and wall forming machine is widely used for metal roofing system, The shape is popular, we can customize different shapes as your request.
WORK FLOW
Uncoiling
Sheet Guiding
Roll Forming
Measuring Length &Shearing
Sheet to Support Table
QUICK DETAIL
MODEL
GW36-171-686
OPERATION
Touch screen and button
MATERIAL TYPE
Color steel sheet
HYDRAULIC SYSTEM PRESSURE
12Mpa
MATERIAL THICKNESS
0.3-0.7mm
MAIN MOTOR POWER
4Kw
MATERIAL FEEDING WIDTH
1000mm/1200mm/1250mm
HYDRAULIC MOTOR POWER
3Kw
MATERIAL YIELD STRESS
235-345Mpa
DIMENSION
About 8500*1500*1500mm
MAX. FORMING SPEED
0-15m/min
WEIGHT
About 6T
ROLLER MATERIAL
45# steel with hard chromed treatment
WARRANTY
1 year
ROLLER DRIVEN TYPE
Chain / Gear-box transmission
CERTIFICATE
ISO, CE
CONTROLLER
PLC
PACKING
Packed by bundle or as customers' requirements and shipped by container.
PAYMENT TEREM
TT/ LC
DELIVERY TIME
30-60 days
Functional Positioning and User Profiles of the IBR Roof Machine
The IBR Roof Corrugated Forming Machine is engineered to serve manufacturers requiring reliable, high-throughput production of corrugated roofing sheets. Designed for industrial scale operations, this steel roll forming machine addresses the needs of roof sheet producers aiming to optimize their line efficiency and maintain consistent product quality. It supports varied color steel inputs within a 0.3 to 0.7 mm thickness range, accommodating standard market materials for roofing applications. The system integrates seamlessly for those who demand automation with PLC-controlled accuracy, enabling minimized operator intervention. As one of the specialized products from reputable roll forming machine manufacturers, it suits mid- to large-sized enterprises focused on roofing solutions.
Technical Specifications and System Capabilities
Featuring automatic PLC control and an advanced hydraulic system rated at 12 MPa, the IBR Roof Corrugated Forming Machine delivers precise forming speeds up to 15 m/min. Its 45 steel rollers with hard chroming provide durable surface contact and extended machine life, critical for continuous operation under industrial workloads. The machine’s capability to handle material feeding widths of 1000 mm to 1250 mm, combined with adjustable forming profiles, exemplifies its technical versatility. Coupled with a 4 kW main motor and chain/gearbox driven roller transmission, it meets stringent manufacturing standards. ISO and CE certifications further validate compliance with international quality and safety norms, positioning this metal roll forming machine as a technically advanced solution.
Industry Applications and Production Efficiency
Primarily utilized in construction material manufacturing, the IBR Roof Corrugated Forming Machine transforms color steel coils into finished corrugated roofing panels essential for building envelopes. Its application extends to prototype development of custom corrugated profiles and full-scale production lines. The machine’s compact footprint facilitates integration into existing steel roll forming lines, optimizing workflow efficiency and reducing operator workload through automated processes. Roofing manufacturers benefit from high dimensional accuracy and consistent surface quality, critical for meeting stringent market standards. The equipment also supports maintenance planning and spares management, underlining its role as a dependable asset within industrial roofing material value chains.
Product Advantages
Structural and System Design Advantages
The IBR Roof Corrugated Forming Machine exemplifies modular design aligned with demands of contemporary roll forming machine manufacturers. Its structure accommodates various material widths and thicknesses, offering scalable customization. The machine frame is engineered for stability and minimal vibration, enhancing forming precision on this metal roll forming machine. Integration of a PLC control system with touch screen interface streamlines configuration and monitoring. The use of hardened 45 steel rollers ensures robust wear resistance while maintaining critical surface finishes. Chain and gear-box driven transmission systems optimize power delivery and simplify maintenance, reflecting a well-considered mechanical architecture fit for intensive industrial settings.
Performance, Usability, and Operational Value
This solution delivers dependable automated operation, reducing manual input while sustaining high throughput rates, which is vital for large-scale manufacturing. The IBR Roof Corrugated Forming Machine facilitates rapid changeover between different profile shapes, minimizing downtime. Its performance consistency is supported by precise hydraulic pressure controls and user-friendly interfaces, encouraging operator efficiency and reducing errors. Reliable output tolerances contribute to lower scrap rates and optimized material use—key metrics for ROI in fabrication facilities employing steel roll forming machines. Furthermore, its compact footprint and ease of incorporation into existing production lines translate into optimized factory layouts and improved space utilization.
Use Scenarios
Application in Roofing Panel Production Lines
Within industrial roofing production environments, the IBR Roof Corrugated Forming Machine functions as a critical component converting steel coils into standard and custom corrugated roofing panels. Operating in facilities equipped with coil feeding, leveling, and cutting stations, it ensures seamless integration with upstream and downstream processes. The machine’s programmable PLC system guarantees dimensional compliance with client specifications and regulatory standards, promoting quality assurance. Its ability to handle varied thicknesses and widths supports diverse project requirements. The equipment’s fast forming speeds and reliable operation improve plant throughput, demonstrating clear advantages for roofing panel manufacturers seeking efficient, precision-enabled steel roll forming machines.
Role in Prototype Development and Custom Profile Fabrication
In R&D and prototyping sectors within roofing and cladding manufacturers, this metal roll forming machine supports the testing and validation of novel corrugated profiles before large-scale deployment. It enables sample production with high accuracy and repeatability, critical for material behavior analysis and client presentations. The flexible profile customization functionality permits rapid adaptation to evolving design requirements and compliance mandates. Integration with automated PLC workflows reduces operator training time and improves reproducibility. This operational context highlights the machine’s contribution to innovation cycles and quality control processes for specialized roofing fabricators sourcing from trusted roll forming machine manufacturers.
About Us
Hangzhou Gonawell Machinery Co., Ltd. specializes in steel roll forming equipment for metal roof and wall solutions. With over 15 years of industry experience and ISO, CE certifications, we deliver reliable metal roll forming machines worldwide. Contact us now for your custom quote or technical consultation.
FAQ
What material thickness range does the IBR Roof Corrugated Forming Machine support?
The IBR Roof Corrugated Forming Machine is designed for color steel sheets with a thickness range of 0.3 to 0.7 mm. This range ensures compatibility with common roofing materials and guarantees precise forming in steel roll forming machine applications.
Can this roll forming machine produce different corrugated roof profiles?
Yes, the machine offers customizable corrugated shapes to meet various architectural needs. As a professional roll forming machine manufacturer, Gonawell provides flexible tooling options to create tailored profiles on their metal roll forming machine.
What is the typical delivery time for the IBR Roof Corrugated Forming Machine?
Delivery usually ranges from 30 to 60 days, depending on order specifics and customization. This timeframe balances production and quality control to supply a reliable steel roll forming machine within industry standards.
How is maintenance managed for the IBR Roof Corrugated Forming Machine?
Maintenance focuses on routine checks of hydraulic pressure, rollers, and the PLC control system. Using durable 45 steel rollers with hard chroming reduces wear, helping ensure long service life for this metal roll forming machine with minimal downtime.
